Prototypes

Volvo Supertruck 2

Precision Metal SHaping
for Fuel efficient design

The Volvo SuperTruck 2, commissioned by the EPA and awarded to Volvo, aimed to explore how aerodynamics and design enhancements could improve fuel efficiency in heavy-duty trucks. To bring this innovative vision to life, Volvo partnered with Roush Design, who entrusted Detroit Metal Shaping to construct the cab entirely from sheet metal.

This eight-month project marked a significant milestone for Detroit Metal Shaping, showcasing our expertise in custom metal fabrication. Throughout the project, our team employed advanced fabrication techniques and an unwavering commitment to precision, ensuring every component of the cab met the highest quality standards. We worked with specialized buck structures—machined from wood and high-density foam—to accurately translate detailed CAD designs into tangible, precision-engineered parts. Each step, from initial shaping to the final assembly at Roush, underscored our dedication to innovation and craftsmanship.

The project pushed the boundaries of traditional metal shaping, setting new benchmarks in efficiency and durability for heavy-duty truck designs. The resulting cab is a robust achievement that seamlessly fuses classic engineering principles with modern technology. Detroit Metal Shaping is proud to have played a pivotal role in this groundbreaking endeavor, paving the way for future advancements in fuel-efficient truck design.